Re: Joining halves?
Could it be that you have not joined the common vertices at the "seam"?
Grab each pair (one for each half), which should intersect right at the center line.
Do, in order, a Snap Vertices Together and then Weld Vertices command.
After you've done that for each set of common vertices, Optimize Vertices and Optimize Surfaces.
That, I think, should result in one smooth object.
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